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Enhancing Rail Logistics: IntertechRail's Monitoring System


Maintaining the flow of commodities depends on effective rail logistics in large-scale operations. One of the top logistic companies in Brazil implemented a complete system created by IntertechRail to enhance the tracking and monitoring of its railcars. Axle counting and RFID technology are used in this system to improve accuracy and operational autonomy while meeting the demand for consistent, dependable data processing in rail transportation.

Monitoring Infrastructure
A strategic architecture that guarantees accurate railcar tracking across the network serves as the foundation for the system. Two monitoring poles are part of the installation and are placed at strategic locations along the track:

Pole 1: Outfitted with an RFID antenna that ensures precise tracking data by reading the tags on the railcars as they pass.
Pole 2: Features a reinforced box containing the system's essential parts, a solar panel for self-sufficient power, and an extra RFID antenna, ensuring that the monitoring system continues to function even in the absence of external power sources.

Key System Components
Several essential parts are incorporated into the system to enable ongoing operation:

• AEI System (Automatic Equipment Identification): The Xtreme Intertech Rail RFID reader, which collects and processes data from passing railcars, makes accurate identification and tracking possible.
• Battery: By storing energy for ongoing operation, a high-capacity battery guarantees the system's performance even under low light levels.
• Charge Controller with Solar Power: By using solar panels to recharge the battery, the system reduces the requirement for external electrical infrastructure and offers a sustainable power source.
• RAILID Edge: Adapted to customer integration, its Embedded Industrial PC/modem ensures flawless system connectivity by enabling steady and uninterrupted data transfer to the cloud.

Axle Counting for Enhanced Precision
The Axle Counter, which is situated directly on the railroad track, is a crucial component of the monitoring system. This device adds another level of accuracy to the tracking process by precisely counting the number of axles of each railcar that passes by the monitoring location and ensures the system can build the 'train consist,' determining the direction of the composition and recognizing railcars without RFID tags.

Data Processing and Integration
Axle counter and RFID data are processed by the AEI system before being sent to IntertechRail's RAILID platform via EDGE. After that, the data is arranged and made accessible through API, enabling smooth integration with customers' internal systems. Without requiring user intervention, the interface provides real-time data for operational improvement, improving overall logistics management.

Project Advantages
• Autonomous Operation: By running on solar power, the system minimizes operational disruptions and depends less on external electrical sources.
• Accurate Tracking: Railcars are identified and tracked with extreme precision as they pass through the monitoring locations thanks to the combination of RFID and axle counting.
• Sustainable Power Source: The system's battery is charged by solar panels, which guarantees a dependable and environmentally responsible power source.
• Real-time data transmission allows for current monitoring and decision-making since data is sent to the cloud instantly.
• Seamless System Interaction: Operations are made easier and logistics data is better managed thanks to the API-based interaction.

At the end of the line: IntertechRail's monitoring system serves as an example of how strategic infrastructure and cutting-edge technology can improve rail logistics. With the use of solar energy, the system promotes sustainability while providing increased operational autonomy, data accuracy, and integration possibilities. This solution gives customers the resources they need to improve train operations and promote future logistics management that is more effective.

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By Wilson Antunes December 6, 2024
Automatic Equipment Identification (AEI) is a vital development for the railway sector, enabling the automated identification and monitoring of assets such as railcars and locomotives. This technology optimizes resources, lowers costs, and improves operational accuracy and efficiency. The Pre-Digital Era and Manual Identification at the Inception of AEI The railway sector used manual processes like spreadsheets and paper records before automation. These techniques lacked scalability, were slow, and were prone to human error. Automation was unavoidable due to the need for more effective solutions, which signaled the start of the industry's technological transformation. The First Automated Solutions: Barcode Automation began with the advent of barcodes in the 1970s. Although the technology improved precision and dependability, it had operational drawbacks, such as the requirement for optical readers that were properly calibrated, which limited its use in challenging railroad settings. In 1967, the colorful barcode system known as KarTrak, or KarTrak ACI (Automatic Car Identification), was deployed in North America to track railcars automatically. Although initially adopted, it was abandoned by 1977 due to technical problems such as dirt buildup on labels, inadequate maintenance, and low reliability. The system's failure brought to light the difficulties the railroad industry had in implementing computerized tracking, which caused more developments to be postponed until the 1980s. AEI's RFID Wave By enabling contactless, in-motion reading, Radio Frequency Identification (RFID) transformed AEI in the 1980s. With readers placed in strategic locations and transponders mounted on railcars, the system guaranteed increased effectiveness, longevity, and minimal maintenance expenses. RFID is included into Intertechrail's state-of-the-art solutions, which include personalized tracking and monitoring systems that adhere to international standards set by the Association of American Railroads (AAR). Technological Developments: Cloud-Based Solutions and IoT With the incorporation of cloud-based platforms and the Internet of Things (IoT) starting in 2010, AEI changed. Real-time monitoring, maintenance predictions, and the use of big data to optimize operations are made possible by solutions such as those offered by Intertechrail. These technologies improve the industry's level of efficiency by tracking location as well as load and railcar characteristics. Expanded AEI and Intelligent Tracking Systems in the Modern Era Nowadays, AEI incorporates sensors that detect pressure, temperature, and weight in real time, going beyond simple identification. Operations are safer and more transparent when advanced automation is paired with blockchain technology for secure data capture. Intertechrail systems are a prime example of this development, introducing innovation and dependability to rail transportation worldwide. Impact on the Railway Sector By cutting expenses, improving logistical effectiveness, and avoiding operating disruptions, AEI has revolutionized the railway industry. Technologies that minimize maintenance and operational failures have also improved safety, while resource and route optimization has lessened the environmental impact of the sector. AEI's Future in the Railway Industry With compatible technologies linking international railway networks, AEI is heading toward complete automation. In addition to predicting failures, artificial intelligence also claims to foresee market trends and requests. Leading this development are businesses such as Intertechrail, who are creating solutions that will influence the railway industry's future. By transforming the railway sector from its primitive practices to the sophisticated technologies of today, AEI has raised the bar for sustainability, efficiency, and safety. A Trusted Partner in Railway Progress Intertechrail has been actively involved in the technological advancement of the railway industry for more than 20 years. One of our main fields of expertise is creating and implementing AEI solutions, which are always in line with the requirements of a market that is continually changing. Our dedication throughout the years has been to deliver systems that not only meet but also surpass the demands of contemporary rail transportation, helping to create a more connected, safe, and effective future. Ready to take the next step in railway innovation? Contact out team today to learn how our AEI solutions can drive your operations forward and help shape the future of rail transportation.
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